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Concentrate
When mixed with water, this light grey powder is applied as a cementitious slurry coat to above-grade or below-grade concrete, either as a single coat or as the first of a two-coat application. Xypex Concentrate is also mixed in Dry-Pac form for sealing strips at construction joints, or for the repairing of cracks, faulty construction joints and honeycomb.
Advantages of Xypex
- Becomes an integral part of the substrate
- Resists extreme hydrostatic pressure
- Can seal static hairline cracks up to 0.5 mm
- Highly resistant to aggressive chemicals
- Can be applied to the positive or the negative side of
the concrete surface - Does not require a dry surface
- Non-toxic / no VOCs
- Is Permanent solution requiring no further maintenance
- Less costly to apply than most other methods
- Extends the service life of concrete
- No costly surface priming or leveling prior to application
- Does not require sealing, lapping and finishing of seams at
corners, edges or between membranes - Does not require protection during backfilling or during
placement of steel, wire mesh or other materials - Cannot puncture, tear or come apart at the seams
- Allows concrete to breathe
- Available in white for enhanced illumination
Recommended for
- Reservoirs
- Sewage and Water Treatment Plants
- Secondary Containment Structures
- Tunnels and Subway Systems
- Underground Vaults
- Foundations
- Parking Structures
- Swimming Pools
- Precast Components
Packaging
Xypex Concentrate is available in 20 lb. (9.1 kg) pails, 60 lb. (27.2 kg) pails and 50 lb. (22.7 kg) bags.
Coverage
For normal surface conditions, the coverage rate for each Xypex coat is 6 – 7.2 sq. ft./lb. (1.25 – 1.5 lb./sq. yd. or 0.65 – 0.8 kg/m2).
Storage
Xypex products must be stored dry at a minimum temperature of 45ºF (7ºC). Shelf life is one year when stored under proper conditions.
Coating Application - Method Statements
Xypex recommended installation procedures and general directions for waterproofing of concrete using Xypex Concentrate and Modified coatings.
Xypex recommended procedures for the repair of leaks and for the general waterproofing of below grade concrete structures performed on the negative side/inside of the structure.
Xypex recommended procedures for waterproofing CMU and concrete block structures from the positive or negative side.
Xypex recommended procedures to allow a rapid return to service of Xypex coated water holding structures (3 - 4 days from the start of material applications).
Xypex recommended procedures for application of thinset, plaster, stucco, cement parges, etc. onto Xypex Coatings.
Xypex recommended procedures for use of Xypex Coatings to waterproof dry mixed shotcrete (gunite) placed pools, fountains, etc that will receive tile, pool plaster or other additional overlaying finishes.
Xypex recommended Estimating Table is a guide only. Actual usage may vary according to the project.
General Resources
Cairo Metro Line 3 Phase 3 & 4
In the Cairo Metro Underground project, specifically for Line 3, Phase 4, Vinci served as both contractor and consultant, facing considerable challenges, particularly with the initial waterproofing material. To address these issues, the project team opted for Xypex Concentrate, a move that significantly improved the waterproofing of stations and water tanks within the project. A total of 12 tons of Xypex Concentrate was utilized, demonstrating its effectiveness in a demanding environment.
Valore Antoniades Compound
The Valore Antioniades project, located in Alexandria, Egypt and developed by Valore Real Estate Investment Company, used Xypex products for waterproofing against high hydrostatic pressure of up to 4 meters. Spanning around 22,000 square meters, the development includes seven blocks and 20 residential towers.
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Spolar Power Plants - Transformer stations, Fire water tanks
In Hungary, as in other countries around the world, the harnessing of solar energy for direct energy production is increasingly becoming popular. Recent years have seen the construction of several small and notably more powerful solar power plants. These solar parks aim to further decrease Hungary's reliance on fossil fuels and reduce the emissions of harmful substances.
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Somfa Liget, Residential Building, Phase VII
The seventh phase of the Somfa Liget residential park was completed in the newly developed area of the X. district of the capital, adjacent to the earlier phases, within a peaceful and serene environment.
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Dagály Park, Residential Building, Phase 2
Dagály Park, a multi-phase development by OTP Ingatlan is located just a street away from the Danube. Given its proximity to the river, waterproofing was paramount. The choice of Xypex, renowned for its durable and reliable waterproofing solutions, ensures the development's resilience against high hydrostatic pressure and potential chemical attacks (dissolved salts and fuel derivatives) from urban runoff.
How to Repair Leaking and Dry Concrete Cracks?
This video will show the commonly employed techniques for using Xypex materials to permanently repair leaking cracks in concrete.
How to Repair Leaking and Dry Concrete Joints?
This video will show the commonly employed techniques for using Xypex materials to permanently repair leaking joints in concrete.
How to Repair Concrete Honeycombs or Rock Pockets?
This video will show the commonly used methods to repair rock pockets, honeycomb, voids, or other similar deficiencies in concrete using Xypex materials.
Application of Xypex Coating Products
Xypex Concentrate is applied as a cementitious slurry to the surface of existing above or below-grade structures to waterproof and protect the concrete against high hydrostatic pressure and aggressive environments.
Projects Using This Product
Setia Spice Convention Centre
Given the environmental circumstances of the location, including a high water table, elevated levels of chlorides, sulphates and carbonating gasses, Xypex waterproofing technology was selected and specified for this project because, unlike other concrete waterproofing systems, Xypex offered permanent and enduring concrete waterproofing and protection, with cost savings accruing from reduced initial construction time as well as future concrete maintenance costs.
Gateway Arch Expansion
The gleaming stainless steel Gateway Arch is the centerpiece of the Gateway Arch National Park and a popular attraction. A plan was developed to dramatically expand and redesign the landscaping and facilities around the base of the Gateway Arch. Waterproofing of all renovated spaces and new facilities was a critical concern.
Canal do Sertão - Hinterland Water Channel
Xypex Crystalline Technology was introduced to the project as a means to solve a specific problem in the early stages of construction. As a result of its performance it became an important component of the whole project to solve the waterproofing challenges. The combined efforts of the federal government, the design team and the contractors together with technical assistance from Xypex distributor MC Bauchemie, enabled the timely delivery of these stages of this highly important project for the Sertão Nordestino region of Brazil.
National Centre of Infectious Diseases
Xypex’s crystalline system for concrete waterproofing and durability was proposed, approved, and accepted to provide protection to the four levels of underground substructure (basement base slabs and perimeters) and three underground pedestrian/vehicular underpass links.
Picayune Strand Restoration Project
The three pumping stations—Merritt, Faka Union, and Miller—were completed in early 2018 and are being used to restore the flow of freshwater over land (known as sheet flow) and maintain pre-existing flood protection. Soon after completion, hydrostatic pressure caused the Merritt pump rooms, located 20 feet (6 m) below grade, to fill with water.
Zuidhorn Rail Bridge
The use of Xypex Concentrate to protect the new railway bridge over the Van Starkenborgh Canal not only helped keep the project on schedule, but provided a significant cost savings over the epoxy coating that ProRail normally uses on such projects.
