While a successful application depends on many factors, wearing proper
clothing and using reliable equipment encourages a safer and more effective
result. From hard hats to chipping hammers; from face shields to packing
guns, our recommended products have been tried, tested and proven for
reliable surface preparation and Xypex applications. Contact local suppliers
for comparable products, or call us. We welcome your enquiries.
Throughout the world Xypex concrete waterproofing products are successfully applied in numerous industrial situations and under widely varying climactic conditions. While a successful application depends on many factors, wearing the proper clothing and using reliable equipment encourages a safer and more effective result. The products listed here are your guide to the broad scope of protective clothing, tools equipment and materials frequently used by Xypex applicator. From hard hats to chipping hammers and face shields to packing guns, this guide profiles products that have been tried, tested and proven for reliable surface preparations and Xypex applications. We suggest that you contact local suppliers regarding the availability of these or comparable products, but we welcome your inquiries for additional sourcing and pricing information.
PROTECTIVE EQUIPMENT
HARD HAT
Hat provides strong crown protection and is designed for construction site safety.
EAR PROTECTORS
Sufficient attenuation for industrial level noise environment. Frequently used on projects requiring chipping hammers, air compressors, etc.
EYE GOGGLES
Wrap-around sideshields for complete protection against dust and fine particles. Particularity useful for overhead work.
SAFETY GLASSES
Provide impact resistance with extended sideshields. Eye and face protection should always be used whenever there is a possibility of flying particles.
FACE SHIELD
Often used in conjunction with appropriate primary eye protection such as safety glasses or goggles. Shield should be attached to a hard hat with a locking device to hold the visor securely in position. Visor is designed to protect face form splashing liquids.
DUST MIST MASK
NIOSH/MSHA paper masks are recommended for dust and mist protection.
COVERALLS
Provide protection against fine dusts, fibers and liquid splash.
KNEE PROTECTORS
Provide protection and comfort while kneeling.
WORK BOOTS
Work boots should have steel toe protection and high traction soles. Boots should also be waterproof and chemical resistant.
LEATHER GLOVES
Durable leather for use during heavy work; e.g. when using power tools such as chipping and packing hammers. We recommend a reinforced palm patch for extra wearability.
RUBBER GLOVES
Provides protection for hands and forearms during XYPEX applications. Should be chemical resistant and have embossed palms for wet handing.
RAIN GEAR
Waterproof outerwear design for construction. Provides high tear-strength and resistance to most common chemicals, acids, grease and oils.
SANDBLASTING PROTECTION GEAR
Protective suit includes canvas jacket with tight-sealing waist adjustment to keep out grit and fine particles. Heavy canvas pants protect legs from blast ricochet. Abrasion-resistant leather gloves should be used. Hood has protective face shield and respirator to protect operator from abrasive grit and dust inhalation.
SURFACE PREPARATION EQUIPMENT
SANDBLASTTER (POT AND HOSE)
Portable air-blast equipment used for cleaning, stripping and surface preparation. Some typical features include: low profile design; automatic bag breaker for ease of filling vessel with grit; moisture/oil separator to allow continuous blasting; on/off trigger for operator safety; large piping to ensure ample air volume for high-speed blasting; cone-shaped bottom for better grit drainage; flexible air line that prevents air leaks and maintains steady pressure; quick snap coupling; air pressure gauge for tank readings; capacity for various nozzle sizes; maximum 125 psi (860 kPa) working pressure.
CHIPPING HAMMER AND CHISELS
Heavy-duty tool for chipping and routing. A 11/8 in. - 3 in. (28 mm - 75 mm) stroke is recommended for most Xypex applications. We suggest a .580 in. (15 mm) hex-type brushing to prevent chisel rotation, a teasing throttle for precision control, and a clip lock to prevent loosening of the handle/cylinder. For satisfactory performance, 90 psi (620 kPa) of clean dry air is required. A 3/8 in. (9.5 mm) I.D. whip hose may be used at the air inlet, but longer runs should use at least a 1/2 in. (12.7 mm) hose with minimum 7/16 in. (11 mm) I.D. couplings.
WATERBLASTER
For cleaning and preparing surfaces. Gas or electric powered. We suggest a minimum pressure of 2000 - 3000 psi (13.8 MPa - 20.5 MPa) Some typical features include: axial drive triplex pump; integral unloader with internal bypass; quick disconnect hydraulic hose couplers; trigger controlled shut-off gun with safety lock; steel frame with mounting racks for hose; shut-off gun and nozzles; detachable handle; 25 - 50 ft. (7.6 m - 15.2 m) hose.
SCABBLERS / SCARIFIERS
For grinding, surface cleaning or the removal or paint or coatings. The drum should be equipped with different types of cutters and the operator should be able to switch drums in under 2 - 3 minutes. Some typical design features include hex-shaft system, adjustable height handle, vacuum connection, maneuverability, a vibration dampening system, a mechanism the allows easy control of the working width.
CRACK CHASER (FLOOR APPLICATION)
Follows cracks in the concrete and uniformly opens them for remedial work. Very maneuverable, this unit is used in preparatory work for many types of repairs without damage to the concrete mass. Various diameters of tungsten carbide-tipped bits are available in addition to the standard 7/8 in. (22.2 mm) size.
COMPRESSOR
Suitable for above air tools as well as spray equipment. We suggest minimum 125 cubic feet per minute (3.5 m3) at 120 psi (827 kPa) capacity. Required accessories include water separator, automatic oiler and a 3/4 in. (20 mm) air hose with quick release connectors.
MIXING EQUIPMENT
MIXING PAIL
For most applications we recommend a 5 gal (19 litre) metal or plastic pail. When mixing by mechanical tool, a metal pail is usually preferable, since mixing blades can create scrapings from the sides of a plastic pail and combine with mixture.
ELECTRIC DRILL AND MIXING PADDLE
We suggest a 1/2 in. (12.5 mm) heavy-duty, reversible drill with a 450 rpm low speed capability. The "mud-mixer" paddle produces a smooth lump and bubble-free Xypex mixture. The hex-shaped shaft has vertical blades that mix and fold at the same time.
APPLICATION EQUIPMENT
SEMI-STIFF CONCRETE BRUSH
These Xypex design brushes are available in 4 in. (10 cm) and 6 in. (15 cm) sizes for vertical applications. Bristles are made of chemically resistant PVC material and have flagged tips to retain the slurry material during applications. A 10 in. (25 cm) long-handled broom is also available for horizontal surfaces.
PATTERN PISTOL (GUN AND HOPPER)
Simple, economical and efficient tool for spray-applying a Xypex coating. Attachments normally include an 1 1/2 gal (5.7 litre) hopper spray-gun with variable orifice sizes. Connectable to any compressor with a minimum 30 psi (206 kPa) capacity and with a 3/8 in. (9.5 mm) nozzle. Also available with a self-contained compressor and electric motor, 50 ft. (15.2 m) air hose, and a 25 ft. (7.6 m) power cord on a 2 wheel dolly.
HY-FLEX SPRAY PUMP
Heavy-duty spray pump for large scale Xypex applications. Pump includes: 15 US gal (57 litre) hopper; 24 in. (60 cm) pole spray gun with various tip sizes; 1 in - 50 ft. (25 mm - 15 m) product material line; 3/8 in. - 54 ft. (9.5 mm - 16.2 m) air line; whips for both material and air lines; quick couplers. Operates with a 1 hp DC motor. Requires a compressor capable of producing 15 cfm (.42 m3/m) with 30 psi (206 kPa.)
QUICKSPRAY CARROUSEL PUMP
Heavy-duty spray pump for large scale applications. Its unique design uses the peristaltic principle, squeezing the material forward through the system. Attachments include: 11/4 I.D. (3.8 m) pole spray gun; 1/4 in - 50 ft. (6.35 mm -15 m) material line; 1/2 ft - 50 ft. (12.5 mm - 15 m) air line; variable speed electric motor; 18 US gal (68 litre) parabolic-shaped hopper. Requires a compressor capable of producing 100 cfm (2.87 m3/m) with 25 - 30 psi (172 - 240 kPa.)
WATER SPRAYER
Used to moisten concrete surface areas and to apply a curing agent (e.g. Xypex Gamma Cure) to the coating in lieu of water curing. Typical features include a galvanized steel tank, heavy duty pump and hose, and an easy shut-off valve.
PACKING GUN WITH PACKER HEAD
This heavy-duty tool is used to compress Dry-pack in to concrete cracks and joints. A 1 - 1 1/8 in. (25 mm - 28 mm) stroke is recommended for most Xypex applications. We suggest a .580 in. (15 mm) hex-type brushing to prevent packer-head rotation, a teasing throttle for precision loosening of handle/cylinder. For satisfactory performance, 90 psi (620 Kpa) of clean dry air is required at the tool. A 3/8 in. (9.5 mm) I.D. whip hose may be used at the air inlet, but longer runs should use at least a 1/2 in. (12.7 mm) hose with minimum 7/16 in. (11 mm) I.D. couplings. Packing heads are specially designed from high-tempered steel hex chisel blanks. The packing head is attached to the shaft by a key. The dimension of the packing base is typically 6 in. (12.7 mm) deep.
MECHANICAL SPREADER
Used to apply XYPEX dry-shake products (e.g. Xypex Concentrate DS-1 and DS-2). Some features include: heavy-duty construction, rustproof hopper, accurate metering capability and automatic shut-off. Large, wide wheels for ground clearance help distribute spreader's weight evenly over a concrete slab that has not fully hardened.
Extension Cords
Flood Lights (portable)
Industrial Vacuum (Wet and Dry capabilities)
Ladders and Scaffolding
Maintenance Tools and Equipment
Power Trowel
Water Hoses and Spray Nozzles
Ropes
Space Heating Units
Tarpaulins
Tiger Torch
Ventilation Fans
